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Perfecting plastic: How MUN researchers are working toward a biodegradable plastic

With the provincial government continuing its research on the possibility of banning single-use plastic bags, graduate students in chemistry at Memorial University are researching new materials that would make bags biodegradable.

Carbon dioxide used to create an alternative to plastic

This purified polymer could be cast into a film used to make an environmentally friendly alternative to plastic bags. (Submitted by Kori Andrea)

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With the provincial government continuing its research on the possibility of banning single-use plastic bags, graduate students in chemistry at Memorial University are researching new materials that would make bags biodegradable.

Kori Andrea says it would likely be difficult to ban plastics altogether, but she's part of a team of researchers working to create a better, more environmentally friendly alternative that would break down at the end of its life.

Andrea said she's using the carbon dioxide abundant in the environment as the basis for new biodegradable materials.

"What we're looking at is being able to take carbon dioxide and actually use it as a starting material in these polymers or plastics that we're making," she said.

"We're taking carbon dioxide, we're reacting it with another starting material called epoxides, and then making these alternating polycarbonates, and these are your plastics."

Kori Andrea says the reactions with carbon dioxide are done at high pressure and yield this material. Some trapped carbon dioxide can be seen in bubbles. (Kori Andrea/Submitted)

Andrea said many plastic materials now in use are made from petroleum products, which are built with carbon-hydrogen bonds and don't easily decompose.

"It's hard to break down because if you think of the organisms and bacteria in the environment today, they don't have to break down bonds like that, so of course, everything bioaccumulates over time," she said.

"With incorporating carbonate linkages, these carbon-oxygen bonds in our materials, there are bacteria out there that are capable of breaking these things down."

Modifying materials

It's a case of "Mother Nature knows best," Andrea said, using raw materials that fit with natural processes.

Andrea said some of these biodegradable plastic-like materials are already being made by companies in the United States and the United Kingdom, but they have drawbacks.

She said she and other researchers at MUN are modifying the materials they are making to make them more heat-resistant for things like lids for paper coffee cups, or to have different densities to mimic different pre-existing materials.

"We're looking at taking our materials and alternating them one way or another — can we make something similar to a plastic wrap that's very flexible? Can we make something similar to what milk jugs are made of that's a bit more durable?" said Andrea.

"We have recently found some different ways to modify them and start to really change their melting points or their durability. We are getting there. We're still at the fundamental stage and the development on the lab scale."

Scaling up

The challenge now, she said, is to make these products on a large scale with existing technologies and equipment.

Andrea said high pressure is needed to make the carbon dioxide react, so she's designing catalysts to make those reactions occur without high pressures or temperatures.

But it's hard to know what the end products will cost until they are scaled up to produce larger quantities.

"Can we make them? Yes. Can we make them cheaper than the processes that have been optimized for 50-plus years? I don't think we're there yet," she said.

"But will we get there? I think we definitely will."

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With files from On The Go